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Thread: Stallion repairs

  1. #1
    3000+ Posts Ed Hobgood's Avatar
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    Default Stallion repairs

    As requested this is to start a list of repairs wanting to be added to the Stallion repair manuel.

    1. Wiring diagram for an 2008 Stallion
    2. Repairs on the Air Conditioning system (Will not blow cold air)
    3. Break down of front end parts (How to take apart and what to look for when noise is coming from front bearing area)
    4. Part numbers on all parts such as break pads, light bulbs


    I hope this is only a start on this list.

  2. #2
    TOI - South Dakota pmar6004's Avatar
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    Default Re: Stallion repairs

    Quote Originally Posted by Ed Hobgood View Post
    As requested this is to start a list of repairs wanting to be added to the Stallion repair manuel.

    1. Wiring diagram for an 2008 Stallion
    2. Repairs on the Air Conditioning system (Will not blow cold air)
    3. Break down of front end parts (How to take apart and what to look for when noise is coming from front bearing area)
    4. Part numbers on all parts such as break pads, light bulbs


    I hope this is only a start on this list.
    To Ed's list, I'd like to add:

    5. Wiring diagram for '09 Stallion (if different from an '08 Stallion)
    6. Procedure for replacing the front/rear brake pads, what tools needed, etc.
    7. Procedure for bleeding the brake fluid, what tools needed, how often, etc.
    8. Location of lubrication points i.e. what parts should be lubed, etc.
    9. Procedure for getting at and replacing the spark plugs, what parts have
    to be removed, if any, torque spec's., etc.
    10. Procedure for aiming (raising/lowering) the headlights

    Daydreamer

  3. #3
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    Default Re: Stallion repairs

    Keep em coming guys, these are all the things I can take care of. I want to make this as easy for you as it can be. I can help you guys keep your own Stallion serviced.

  4. #4
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    Default Re: Stallion repairs

    I have looked over this forum many of times, and I plan on including alot of self-maintened items in the manual. Letting me know what you want will help me make sure the manual is well informed way of letting you guys do alot of the work yourself

  5. #5
    250+ Posts Dean H's Avatar
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    Default Re: Stallion repairs

    Kevin, it sounds like you are going to do a great job for us Stallion owners.

    I would like to know the year/type of vehicle that many of the parts are used from. When one goes into a parts store to order, they want to know the year and model of vehicle etc. For instance I have been told on my ’09, the REAR END is a 7 1/2” Mustang … the REAR BRAKE PADS are used on the Ford Taurus X (’08 – ’10) or the Ford Freestyle (’05 – ’07) or the Ford Five Hundred (’07 – ’10) … the FRONT BRAKE PADS are used on the Toyota Truck FJ Cruiser 4.0L (’12) … the STEERING COLUMN is a Ford Ranger (2000 – 2002) … the TAIL LIGHTS are a Acura TL (2000).
    Dean - 480.734.7161
    Tampa, FL
    dean.hauser3@gmail.com
    '09 Stallion #643

  6. #6
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    Default Re: Stallion repairs

    Removal and replacement of radiator
    Removal of heater/ac blowers
    Adjustment of ladder bars
    Replacing a rear wheel bearing
    Replacing bearings in bottom end of fork tube

  7. #7
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    Default Re: Stallion repairs

    Location of parts especially associated with the wiring harness. I was working on the cruise control did not have power to the corrector on the assembly coming from the 2 amp fuse. Had no idea what it looked like or where it was (Cutoff switch)
    Stallion #406 // 2013 Tri-Glide

  8. #8
    150+ Posts Backdraft's Avatar
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    Default Re: Stallion repairs

    Diagram of where different parts are located would be a BIG help.

    Raiator removal, you can get instructions from TBMS. I just had mine replaced due to a leak from the factory.
    2010 Stallion.

  9. #9
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    Default Re: Stallion repairs

    How about body panel removal inner and outer both fiberglass and plastic bodies. Even how to remove a complete fiberglass body.
    Stallion #406 // 2013 Tri-Glide

  10. #10
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    Default Re: Stallion repairs

    Also the how to change spark plugs is getting real close to be needed for me. My wifes Stallion has got 60k plus. Will need plugs soon.
    Stallion #406 // 2013 Tri-Glide

  11. #11
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    Default Re: Stallion repairs

    OK, I have made a list of everything so far. I am in the process now of getting all my notes and everything into a rough draft. Keep all the information coming, and i will keep adding to-do's. Thanks again

  12. #12
    150+ Posts Backdraft's Avatar
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    Default Re: Stallion repairs

    How to remove the OEM oil Filter? What size it is and who makes it?
    Where are the grounding points of the chassis?
    What to check when the cruise will not turn on or engage? How to replace the cruise control switch?

  13. #13
    250+ Posts Dean H's Avatar
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    Default Re: Stallion repairs

    Overdrive button - What to check for when malfunctions / part number and how to repair
    Dean - 480.734.7161
    Tampa, FL
    dean.hauser3@gmail.com
    '09 Stallion #643

  14. #14
    40+ Posts admin7's Avatar
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    Smile Re: Stallion repairs

    I keep hearing about a service manual where can I get one for my 2008 Stallion? When is it coming out and how much $$$

    William

    - - - Updated - - -

    Charging the AC
    Removing and replacing AC compressor
    Removing and replacing the Steering-wheel
    also part numbers for it all

  15. #15
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    Default Re: Stallion repairs

    Ok guys, The donor Stallion will be here in the next 2 or 3 weeks. Me and the owner of the donor Stallion are having to work around each others schedule when it comes to arranging a time, we are both extremely busy this time of year. I have made a list of everything that owners have put on this forum that they would like for repairs. I am basically going to give you a run down of how to remove, repair, service, and test almost everything on the bike. Some things will be quick and easy, but some will be more in depth and complicated. I am not quite sure the price of the manual yet, because I have to take into consideration the costs for time, publishing, video costs and everything else associated with making something like this from scratch. I will be taking pre orders soon, so make sure to send me a private message and give me your information (name, address, phone number) so I can put you on a list. I WILL be posting a price very soon, but I ask that owners also take into consideration that it will take time, and alot of resources in order to complete this task. The manuals will be very useful and easy to understand, and should help any person wanting to service the bike themselves, OR contain most information that is needed to have a shop perform the work for you. Please make sure to keep posting things you would like included, as I will keep adding things to the list. Thanks again!!!

  16. #16
    40+ Posts admin7's Avatar
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    Lightbulb Re: Stallion repairs

    All Maintenance related issues for sure

    William
    William
    Limestone, Tennessee
    admin7@comcast.net
    2008 Stallion :)

  17. #17
    1+ Posts shawnapyfrom's Avatar
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    Unhappy Re: Stallion repairs

    Quote Originally Posted by StallionTech View Post
    Ok guys, The donor Stallion will be here in the next 2 or 3 weeks. Me and the owner of the donor Stallion are having to work around each others schedule when it comes to arranging a time, we are both extremely busy this time of year. I have made a list of everything that owners have put on this forum that they would like for repairs. I am basically going to give you a run down of how to remove, repair, service, and test almost everything on the bike. Some things will be quick and easy, but some will be more in depth and complicated. I am not quite sure the price of the manual yet, because I have to take into consideration the costs for time, publishing, video costs and everything else associated with making something like this from scratch. I will be taking pre orders soon, so make sure to send me a private message and give me your information (name, address, phone number) so I can put you on a list. I WILL be posting a price very soon, but I ask that owners also take into consideration that it will take time, and alot of resources in order to complete this task. The manuals will be very useful and easy to understand, and should help any person wanting to service the bike themselves, OR contain most information that is needed to have a shop perform the work for you. Please make sure to keep posting things you would like included, as I will keep adding things to the list. Thanks again!!!
    Was this manual ever completed/published? I am having an issue with my turn signals & brake lights not working.

    I live in the Kansas City area and all the Stallion dealers have gone out of business.

    The Ford dealership says that they can't really help me. Does anyone have any ideas?

  18. #18
    Senior Moderator
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    Default Re: Stallion repairs

    Quote Originally Posted by shawnapyfrom View Post
    Was this manual ever completed/published? I am having an issue with my turn signals & brake lights not working. I live in the Kansas City area and all the Stallion dealers have gone out of business. The Ford dealership says that they can't really help me. Does anyone have any ideas?
    Under the hood on the right side of the steering wheel look for a module (what we used to call a flasher) (doesn't look like the old flasher either) It is somewhat tucked away near the top of the area between the engine and the shift mechanism. This is the turn signal module. Take it to NAPA and they should be able to replace it. Remember the base for the Stallion is the Ranger. I can't remember the part number. Anyway replace it then I put a heavy plastic bag around it to keep the direct water off of it.

    I hope that is all what your problem is.

    Ted
    Stallion #406 // 2013 Tri-Glide

  19. #19
    3000+ Posts Ed Hobgood's Avatar
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    Default Re: Stallion repairs

    I had been talking to StallionTech about using my Stallion but he did not get back with me so I'm saying the manual hasn't been started.

  20. #20
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    Default Re: Stallion repairs

    I have not seen a post on here from him either since last Fall.
    Stallion #406 // 2013 Tri-Glide

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