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Thread: Need Help!

  1. #1
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    Default Need Help!

    Well, was trying install the Love Jugs on my 16 Tri Glide. While trying to remove rubber damper from horn mount bracket, I completely ripped the rubber damper off the mount. The only recourse I see is to remove the tank and take the horn mount bracket off the heads. Unless some one else has a better idea. If not, I need the torque specs for the two bolts that hold the horn mount bracket.

    Thanks
    Nuc

  2. #2
    Dead animals deserve balloons... MikeyTX's Avatar
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    Default

    Are you speaking of the rubber part with the stud built into it ?
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  3. #3
    2500+ Posts trikermutha's Avatar
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    isn't there a nut behind the rubber mount to hold it to the bracket.

    The rubber mounts are studded on both sides

  4. #4
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    Default

    Quote Originally Posted by MikeyTX View Post
    Are you speaking of the rubber part with the stud built into it ?
    Yes, the rubber part twisted and broke off.

    Quote Originally Posted by trikermutha View Post
    isn't there a nut behind the rubber mount to hold it to the bracket. The rubber mounts are studded on both sides
    I wished there was a nut, first thing I checked. From what I can see it just bolted through, what is on the back is smooth.

    Thanks
    Nuc

  5. #5
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    Default

    Quote Originally Posted by nucseal View Post
    Yes, the rubber part twisted and broke offThanks
    Nuc
    If its what i think you mean... The part #6912392a
    Its about 6 dollars.... And It treads in....
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  7. #6
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    Quote Originally Posted by rhino 2 View Post
    If its what i think you mean... The part #6912392a
    Its about 6 dollars.... And It treads in....
    The problem was I was trying to remove rubber damper, so I put Love Jugs on and it twisted off. I am trying to remove the rest of the rubber damper but unable to get a pair of vice grips on it. Going have to remove the tank to take this bracket off and put it in a vise or buy a new one.
    Still need the torque specs for those two bolts I have to remove. Anyone have a service manual for a 103, that give me the torque specs?


    Thanks
    Nuc

  8. #7
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    Quote Originally Posted by nucseal View Post
    The problem was I was trying to remove rubber damper, so I put Love Jugs on and it twisted off. I am trying to remove the rest of the rubber damper but unable to get a pair of vice grips on it. Going have to remove the tank to take this bracket off and put it in a vise or buy a new one.
    Still need the torque specs for those two bolts I have to remove. Anyone have a service manual for a 103, that give me the torque specs?


    Thanks
    Nuc
    I can't help on the torque specs, On my 11 Tri. i can remove the bracket without having to remove the gas tank
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  9. #8
    200+ Posts bronxbill's Avatar
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    Default

    The stud is held in with red loctite; you will need to use a hair dryer or heat gun to heat it up before you can get it out. It is not easy, but since the rubber is already gone heat and vice grips should do the job
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  10. #9
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    Default Torque specs

    Horn stud flange nut 80-100 lbs
    Horn bracket acorn nut 80-120 lbs
    I think this is what your asking for
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  11. #10
    Dead animals deserve balloons... MikeyTX's Avatar
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    I am confused. If the stud goes through the bushing why not buy a replacement at Ace and slide it over the stud.
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  12. #11
    2500+ Posts trikermutha's Avatar
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    I am not positive but they maybe welding the rubber mount stud to the back of the mounting plate then grinding down the weld to smooth it out.

    From the pictures I have seen can you just raise the back of the gas tank to get it high enough to remove the mount?

    Well anyway good luck

  13. #12
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    Default Foot Pounds or Inch Pounds???

    Quote Originally Posted by 1dn5up View Post
    Horn stud flange nut 80-100 lbs
    Horn bracket acorn nut 80-120 lbs
    I think this is what your asking for
    You might want to include inch pounds or foot pounds.
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  14. #13
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    Default

    Quote Originally Posted by trikermutha View Post
    I am not positive but they maybe welding the rubber mount stud to the back of the mounting plate then grinding down the weld to smooth it out.

    From the pictures I have seen can you just raise the back of the gas tank to get it high enough to remove the mount?

    Well anyway good luck
    The rubber bushing has a threaded rod running though the center of it,
    [Think all thread] And it screws directly into the mount'..
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  15. #14
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    Default

    Quote Originally Posted by 1dn5up View Post
    Horn stud flange nut 80-100 lbs
    Horn bracket acorn nut 80-120 lbs
    I think this is what your asking for
    Thanks, is that FT-LBS or Inch-LBS

    Quote Originally Posted by MikeyTX View Post
    I am confused. If the stud goes through the bushing why not buy a replacement at Ace and slide it over the stud.
    Stud does not go always thru. there is a rubber dampener in between, which what I ripped trying to take it off.


    Quote Originally Posted by bronxbill View Post
    The stud is held in with red loctite; you will need to use a hair dryer or heat gun to heat it up before you can get it out. It is not easy, but since the rubber is already gone heat and vice grips should do the job
    My though exactly.

    Thanks everyone for the replies.
    Nuc

  16. #15
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    Default Torque Settingsque

    According to my 2016 HD service manual page 7-61, the following torque values are for these 3 horn parts:

    Horn bracket to cylinder head screws 35-40 ft lbs.
    Horn rubber mount 120-180 inch lbs. (with red thread locker)
    Horn bracket Acorn nut 80-120 inch lbs.

    This is what 1dn5up said,just left the inch part off, but I am sure he knew everyone knew better than to use ft lbs on the rubber mount and acorn nut!
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  17. DKCustoms postbit
  18. #16
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    Default

    Quote Originally Posted by MDF48 View Post
    According to my 2016 HD service manual page 7-61, the following torque values are for these 3 horn parts:

    Horn bracket to cylinder head screws 35-40 ft lbs.
    Horn rubber mount 120-180 inch lbs. (with red thread locker)
    Horn bracket Acorn nut 80-120 inch lbs.

    This is what 1dn5up said,just left the inch part off, but I am sure he knew everyone knew better than to use ft lbs on the rubber mount and acorn nut!
    Thank you
    Nuc

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