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Thread: Clutch Lever Sensor

  1. #1
    650+ Posts OlBandit's Avatar
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    Default Clutch Lever Sensor

    Hello Everyone,

    Just installed new 2" pullback handlebars on my 2011 TriGlide and I was wondering if anyone has any insight on the sensor that is located inside the clutch lever housing.

    Since installing the bars I have to pull the clutch lever in very, very hard to get that sensor engaged so I can start the trike. I have played with the tightening of that housing, but it still seems that the sensor is just too short to make contact with the clutch lever. Anyone else have this problem and if so what did you do to correct it?

    I know, I could put the trike in neutral and start it that way, but that is a pain.

    Any suggestions would be awesome!

    Enjoy and Ride Safe!
    Bill & Sherry
    1977-1986 United States Navy

  2. #2
    4750+ Posts msocko3's Avatar
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    Default Re: Clutch Lever Sensor

    Quote Originally Posted by OlBandit View Post
    Hello Everyone,

    Just installed new 2" pullback handlebars on my 2011 TriGlide and I was wondering if anyone has any insight on the sensor that is located inside the clutch lever housing.

    Since installing the bars I have to pull the clutch lever in very, very hard to get that sensor engaged so I can start the trike. I have played with the tightening of that housing, but it still seems that the sensor is just too short to make contact with the clutch lever. Anyone else have this problem and if so what did you do to correct it?

    I know, I could put the trike in neutral and start it that way, but that is a pain.

    Any suggestions would be awesome!

    Enjoy and Ride Safe!
    I don't have my service manual handy right now and I've never had to pull the clutch side apart. I know on the brake side you have to be careful of the brake light switch when you remove the housing, I wonder if the clutch switch is the same way.
    http://i1347.photobucket.com/albums/...pswnuweejq.jpg
    Red Ultra Powered By Head-Quarters 120, Easy Clutch Pull By ClutchWIZ. 2012 GL1800 Hannigan. I've yet to ride a stock Harley which wasn't in need of a mechanical intervention.

  3. #3
    Rider
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    Default Re: Clutch Lever Sensor

    Nope, it's not the same as the brake side. There is a grove on the right side that the switch housing and brake lever must match up. It will actually click when you pull the brake for the first time.

    The clutch side or left side is totally different. It's a simple bolt on the switch housing then bolt on the clutch lever. Since they are two separate pieces I guess they could be out of line or the spread between the two too far apart. I've even seen the neutral switch push in and become out of adjustment.

    Bill, open your switch housing to see if the neutral switch has pushed back into the housing or got damaged some how.

  4. #4
    750+ Posts Bruce's Avatar
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    Default Re: Clutch Lever Sensor

    Bill, make sure the override button is out all the way ( from inside the housing ) if its not lined up just right you will have this problem

  5. #5
    Rider
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    Default Re: Clutch Lever Sensor

    Quote Originally Posted by Bruce View Post
    Bill, make sure the override button is out all the way ( from inside the housing ) if its not lined up just right you will have this problem
    GMTA

  6. DKCustoms postbit

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