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HD Answer To Heat
J070642016-08-22
GENERAL
Kit Number
26800120, 26800121, 26800128
Models
For model fitment information, see the Retail Catalog or the Parts and Accessories www.harley-davidson.com
Installation Requirements
When other accessories are installed to the main harness, an optional Switched Circuit Adapter Harness (part number 69201706) should be used in conjunction with this kit.
[IMG]imap://jklarich%40comcast%2Enet@imap.comcast.net:993/fetch%3EUID%3E/INBOX%3E850271?part=1.2.3&filename=icon-warning.png[/IMG]WARNING
The rider's safety depends upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333a)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation. One is available from a Harley-Davidson Dealer.
Kit Contents
See Figure 6 and Table 1.
PREPARATION
1. Remove seat. See service manual. 2. Remove right side cover. See service manual. 3. Remove right side mid-frame deflector, if equipped. See service manual. 4. Remove top caddy. See service manual. 5. Remove battery. See service manual. 6. Remove charcoal canister, if equipped. See service manual. 7. See Figure 1. Locate the fan connector (1) and unplug. 8. NOTE
When repositioned, the right spark plug wire boots (3) on the coil pack should be facing toward the left side of the vehicle.
See Table 1. There are holes in the frame to support the use of Christmas tree cable straps (12) to help properly route a wire harness or secure spark plug wires.
When routing the spark plug wires (2) make sure there is enough clearance between the frame and engine assembly.
See Figure 1. Reposition right side spark plug wire boots.
a. Remove cable straps from wires and frame. b. Rotate top spark plug boot (3) toward the left side of the vehicle. c. Rotate bottom spark plug boot (3) toward the left side of the vehicle. d. Reroute wires. Install cable straps (2) as needed. [IM
1 Fan connector 2 Cable strap 3 Spark plug wire boot
Figure 1. Fan Connector
INSTALLATION
1. See Figure 6. If previously equipped, install new mid-frame deflector (13). 2. Refer to Figure 2.. Position the fan assembly. From within the battery tray area, install the screws (1), lockwasher (2) and flatwashers (3). Tighten to:
Torque: 16.3 N·m (12.0 ft-lbs)[IMG]imap://jklarich%40comcast%2Enet@imap.comcast.net:993/fetch%3EUID%3E/INBOX%3E850271?part=1.2.5&filename=en_US.jpg[/IMG]
1 Screw, lockwasher, and washer 2 Fan 3 Fan connector
Figure 2. Position the Fan3. Air-Cooled engine only: Install rear oil line hose cover.
a. See Figure 3. Reposition plug wire(s), if needed. b. Release upper oil line hose spring clamp (1) and remove upper oil line hose only from head. c. Remove oil line hose spring clamp (1) from hose. d. Insert cover over rear oil line hose (2). Position cover 25mm (1.0 in) from upper spring clamp on rear oil line hose. e. Install spring clamp onto oil line hose and install oil line hose onto head. f. With spring clamp loose, rotate hose for maximum clearance between the fan housing and the oil line hose cover (3). [IMG]imap://jklarich%40comcast%2Enet@imap.comcast.net:993/fetch%3EUID%3E/INBOX%3E850271?part=1.2.6&filename=en_US.jpg[/IMG]
1 Spring clamp 2 Oil line cover 3 Clearance
Figure 3. Rear Oil Line Cover4. See Figure 4. Connect harness connectors. [IMG]imap://jklarich%40comcast%2Enet@imap.comcast.net:993/fetch%3EUID%3E/INBOX%3E850271?part=1.2.7&filename=en_US.jpg[/IMG]
1 Connector (c318A) 2 Connector (c318B) 3 Connector (c325A) 4 Harness (optional 69201706) 5 Connector (c325A) 6 Fan Harness (69201705)
Figure 4. Fan Harness with Optional Y Harness5. See Figure 6. Install fan switch.
a. Fairing Bikes: Install switch panel (6) and fan switch (5). See service manual.
NOTE
Install the switch panel (6) in the left side of fairing. The fan switch (5) should be installed in the far right slot of the switch panel. Add switch blanks (7) as needed.b. Non-Fairing Bikes: See Figure 5. Install nut (8), label (9), and switch (10) in right access hole. Plug in switch to harness which is located under the headlamp nacelle. See service manual. [IMG]imap://jklarich%40comcast%2Enet@imap.comcast.net:993/fetch%3EUID%3E/INBOX%3E850271?part=1.2.8&filename=en_US.jpg[/IMG]
Figure 5. Non-Fairing Switch Location 6. Install charcoal canister, if equipped. See service manual. 7. Install battery. See service manual. 8. Install top caddy. See service manual. 9. Install right side cover. 10. Install seat. After installing seat, pull up on the seat to verify that it is secure. See service manual. 11. Perform operations check on fan switch.
Operation
[IMG]imap://jklarich%40comcast%2Enet@imap.comcast.net:993/fetch%3EUID%3E/INBOX%3E850271?part=1.2.3&filename=icon-warning.png[/IMG]WARNING
When installing any electrical accessory, be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modified. Exceeding the maximum amperage can lead to electrical failures, which could result in death or serious injury. (00310a)
NOTE
Running amperage should be 4 A.
The fan features switched On/Off/Auto operation. In the ON mode, the fan is active at low speeds, and turns off when the bike reaches 40mph. As speed drops, the fan turns back on at 35mph. In the AUTO setting, the fan operates based on a combination of speed parameters and specific engine and ambient temperatures.
SERVICE PARTS
[IMG]imap://jklarich%40comcast%2Enet@imap.comcast.net:993/fetch%3EUID%3E/INBOX%3E850271?part=1.2.9&filename=en_US.jpg[/IMG]
Figure 6. Service Parts: Fan Kit
Table 1. Service Parts Table
Kit Item Description QTY Part Number Kit 26800120 1 Screw, button head 2 4365 2 Lockwasher 2 7036 3 Washer, flat 2 6703 4 Fan assembly 1 26800096 5 Switch, fan, momentary 1 71400121 6 Dash panel base 1 69200173 7 Switch, dash, blank 2 71400031 11 Cable strap 3 10006 12 Cable strap 2 10287 13 Harness, thermal comfort fan with relay 1 69201705 15 Clip, spark plug 2 10120 16 Cover, oil line 1 62700220 Kit 26800121 1 Screw, button head 2 4365 2 Lockwasher 2 7036 3 Washer, flat 2 6703 4 Fan assembly 1 26800096 8 Nut, satin chrome 1 74408-08A 9 Label, fan switch 1 1400100 10 Switch, fan, momentary 1 71400122 11 Cable strap 3 10006 12 Cable strap 2 10287 13 Harness, thermal comfort fan with relay 1 69201705 15 Clip, spark plug 2 10120 16 Cover, oil line 1 62700220 Kit 26800128 1 Screw, button head 2 4365 2 Lockwasher 2 7036 3 Washer, flat 2 6703 4 Fan assembly 1 26800096 5 Switch, fan, momentary 1 71400121 11 Cable strap 3 10006 12 Cable strap 2 10287 13 Harness, thermal comfort fan with relay 1 69201705 14 Deflector, mid-frame 1 57200151 15 Clip, spark plug 2 10120 16 Cover, oil line 1 62700220
This is the answer to removing heat? I dunno if I like this1
Originally Posted by HDB0B
