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Thread: Rebel RT

  1. #1
    600+ Posts TomyJ's Avatar
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    Default Rebel RT

    Name:  1Concept 407-Chris Varey, Toronto, Ontario, Canada.jpg
Views: 2051
Size:  54.1 KB

    See how close I can get to this design.

    Name:  HPIM4690.jpg
Views: 1484
Size:  704.7 KB

    Need to determine seat length, I just bought a Mustang seat at the L. B swap meet $10. Gas tank next, want at least 3 gal (parts bike has big dent), and must see over handle bars for low seat, horz. black bar will be frame for seat.

  2. #2
    500+ Posts LarryA's Avatar
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    welcome to trike talk!........looks like an interesting project. Is the concept trike an actual production trike or is it a "one of" that you are going to reproduce? Also what about the frame that is pictured? used to mock up powertrain and body panels? Please explain about frame you are drawing. similar to one you have? definitley looking forward to this build!

  3. #3
    600+ Posts TomyJ's Avatar
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    Default Rebel Trike

    Quote Originally Posted by LarryA View Post
    welcome to trike talk!........looks like an interesting project. Is the concept trike an actual production trike or is it a "one of" that you are going to reproduce? Also what about the frame that is pictured? used to mock up powertrain and body panels? Please explain about frame you are drawing. similar to one you have? definitley looking forward to this build!
    Hi Larry, I found the drawing on the Internet, I like the way it sits (attitude), I was ready to junk a Chinese Quad frame and the two started looking alike except I do like the idea of killing myself with a cheap welds and wall thickness, but yet I want about a 250cc engine, so I will mate the two in a drawing and make the new frame 1.25x.125 wall. Body panels??? Parts bike is from a 250cc Rebel.Name:  HPIM4615.JPG
Views: 1449
Size:  772.5 KB

  4. #4
    600+ Posts TomyJ's Avatar
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    Default Rebelrouser

    Name:  HPIM4623.JPG
Views: 1483
Size:  735.6 KBTime to order some steel.

  5. #5
    500+ Posts LarryA's Avatar
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    the concept trike is a good looking machine.....a worthy project... yes agree, trust your own frame and welding. That machine looks too fast to trust a frame/ welding that is questionable.

  6. #6
    600+ Posts TomyJ's Avatar
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    Default RebelRouser

    Started to cut some steel.Name:  HPIM4720.JPG
Views: 1456
Size:  939.9 KB

  7. #7
    600+ Posts TomyJ's Avatar
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    Default RebelRouser

    Name:  HPIM4722.JPG
Views: 1469
Size:  783.4 KBHF Chop saw, this 1.25x.120 wall sq. tubing, the cuts are bad for this 2HP motor, I have to use the HF 12" sander 36 grit to get the length to size and the angles correct. Lower frame rails are to size, now will start the lower a-arm mounting brackets, then go to the middle tie with steering and swing arm braces.

  8. #8
    600+ Posts TomyJ's Avatar
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    Default RebelRouser

    The front coil over location can use a little more wow! What do you all think? Next I will be setting up the brackets for the control arms, 3/16 x 1 1/4 with 1/8 gussets top and bottom.Name:  HPIM4724.jpg
Views: 1399
Size:  715.7 KBName:  HPIM4725.jpg
Views: 1330
Size:  726.7 KB

  9. #9
    750+ Posts
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    Default

    Quote Originally Posted by TomyJ View Post
    The front coil over location can use a little more wow! What do you all think? Next I will be setting up the brackets for the control arms, 3/16 x 1 1/4 with 1/8 gussets top and bottom.Name:  HPIM4724.jpg
Views: 1399
Size:  715.7 KBName:  HPIM4725.jpg
Views: 1330
Size:  726.7 KB
    just curious.... are you planning on some sort of bell crank for the shocks or using the stock location?

  10. #10
    600+ Posts TomyJ's Avatar
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    Default RebelRouser

    Quote Originally Posted by stacebg View Post
    just curious.... are you planning on some sort of bell crank for the shocks or using the stock location?
    Name:  Bellcrank-.jpg
Views: 2086
Size:  15.9 KBName:  1-Jack_Shaft_JKS-300-2.jpg
Views: 2065
Size:  45.3 KBSorta... Stock is to easy, and pushrods have more adjustment.

  11. #11
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    Quote Originally Posted by TomyJ View Post
    Name:  Bellcrank-.jpg
Views: 2086
Size:  15.9 KBName:  1-Jack_Shaft_JKS-300-2.jpg
Views: 2065
Size:  45.3 KBSorta... Stock is to easy, and pushrods have more adjustment.
    like the way u think.... stock is easy!!! thought it might be the case

  12. #12
    600+ Posts TomyJ's Avatar
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    Default RebelRouser

    Quote Originally Posted by stacebg View Post
    like the way u think.... stock is easy!!! thought it might be the case
    Finishing up on the little pieces for the control arm brackets and gussets aligning and measuring the front frame piece for the engine/steering/shock/gas tank mounts.Name:  HPIM4744.JPG
Views: 534
Size:  927.7 KBName:  HPIM4746.jpg
Views: 513
Size:  709.8 KBSo far, so good,

  13. #13
    600+ Posts TomyJ's Avatar
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    Default RebelRouser

    Name:  RT Mockup Vert. frame 2018-05-22.JPG
Views: 496
Size:  942.5 KBBought some more material for mockup the rear engine mount frame and the front engine/steering/gas tank support mount. The steering is 20 degrees and the frame mount is 17.5 degrees off the bike.Name:  HPIM4747.jpg
Views: 528
Size:  693.7 KBFront view

  14. #14
    600+ Posts TomyJ's Avatar
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    Default RebelRouser

    Ready to tack up the lower frame.Name:  Rt Mockup from rear.JPG
Views: 495
Size:  914.9 KBAnd move over the piggy back setup.

  15. #15
    600+ Posts TomyJ's Avatar
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    Default RebelRouser

    The machine shop should be through with the procession drilling on Thursday, I hope early so I can test then to welder for the lower control arm brackets, then start setting up the upper frame, control arms and steering.Name:  HPIM4795.JPG
Views: 483
Size:  955.5 KBName:  HPIM4796.JPG
Views: 488
Size:  806.9 KB

  16. #16
    600+ Posts TomyJ's Avatar
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    Default RebelRouser

    Yea! In some of the photos you can see my orange custom built scooter hiding under the work table, and it's electric brother...Name:  1-gScooter profile.jpg
Views: 481
Size:  762.2 KBName:  1Scootin engine.jpg
Views: 506
Size:  724.6 KBName:  1eScooter side.jpg
Views: 494
Size:  694.2 KB

  17. #17
    13000+ Posts FuzzyWuzHe's Avatar
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    Default

    Just curious, are those tires and wheels rated for street or highway? They look more like go cart wheels ... or am I missing something.

  18. #18
    600+ Posts TomyJ's Avatar
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    Default RebelRouser

    Quote Originally Posted by FuzzyWuzHe View Post
    Just curious, are those tires and wheels rated for street or highway? They look more like go cart wheels ... or am I missing something.
    Which one? the trike?, I like the look, big tires no so, they are golf cart DOT, remember this is only 250cc, total length will be 7ft, width 4ft overall, I like these builds to fit under my work bench while I'm working on the next one. Have fun and ride safe...

  19. #19
    600+ Posts TomyJ's Avatar
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    Default RebelRouser

    More tack welding to make sure of alignment for lower frame. Trying to keep it (5ft) flat for welding. Any ideas?Name:  HPIM4855.JPG
Views: 471
Size:  974.9 KBName:  HPIM4854.JPG
Views: 475
Size:  903.2 KB


  20. #20
    600+ Posts TomyJ's Avatar
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    Default RebelRouser

    Welding on the lower control arms done, brackets did not warp from heat, on the other hand the swing arm bracket did, both sides pulled in about 1/8, need to open it back to final measurement. Next will be the lower steering mounts, then the upper steering mounts.

    Read more: http://reversetrike.proboards.com/th...#ixzz5JOooGjYr

    Name:  HPIM4907.JPG
Views: 463
Size:  645.9 KBName:  HPIM4912.JPG
Views: 476
Size:  727.1 KBName:  HPIM4909.JPG
Views: 452
Size:  604.6 KB

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