Gas cap removal difficulties

Very hard to turn
Use some grease on the thread / neck where they engage. Clean off any rust or burrs present. You can use a very fine grit wet or dry sandpaper.

You could even try some wet or dry paper with a string for retrieval inserted between contact points and work cap back & forth a little, not a lot though as you want some resistance and you don't want a lot of grit in the fuel. Maybe, pump fuel out afterwards and put fresh clean in or strain it through a paint strainer.
 
Use some grease on the thread / neck where they engage. Clean off any rust or burrs present. You can use a very fine grit wet or dry sandpaper.

You could even try some wet or dry paper with a string for retrieval inserted between contact points and work cap back & forth a little, not a lot though as you want some resistance and you don't want a lot of grit in the fuel. Maybe, pump fuel out afterwards and put fresh clean in or strain it through a paint strainer.

:GoodPost:
 
Use some grease on the thread / neck where they engage. Clean off any rust or burrs present. You can use a very fine grit wet or dry sandpaper.

You could even try some wet or dry paper with a string for retrieval inserted between contact points and work cap back & forth a little, not a lot though as you want some resistance and you don't want a lot of grit in the fuel. Maybe, pump fuel out afterwards and put fresh clean in or strain it through a paint strainer.

I've had to fo similar stuff to a 1500 ... be careful not to get junk in the tank.
 
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